Check video tutorial by link:
https://youtu.be/IRIyX1xw7BA?si=JcZuGXYyfvv0fybh

INTRODUCTION

This is an addon-wrapper that automates the next process:

• Assign a Geometry Nodes modifier that executes Boolean and Bevel on intersecting edges

• Additional steps, like parenting Boolean Tool to Boolean Target and changing Tools Viewport Display mode to “Wire” and excluding from render

HOW TO USE

To apply Boolean Bevel, pick two or more objects (Active Object will be the Boolean target, all other objects - Boolean Tools), then pick Boolean mode (Difference, Union, Intersect)

Boolean Bevel is located in the “Edit” Panel

You can pre-set initial Radius and Segments, which can be later changed in modifiers.

It is recommended to start with Preview mode for safety reasons

PREVIEW MODE

In Preview Mode, you can see the intermediate step of Boolean before the Bevel offset is created. It is recommended to use it to check if the Bevel Rim “Tube” has self-intersections, especially at corners with sharp angles; otherwise, Boolean operations may not work properly. If Bevel Rim "Tube" has intersections - see Debug Rim section

BEVEL RADIUS

Changes Bevel Radius on the intersecting edge

BEVEL PROFILE

Changes Bevel Proflie in a way similar to Bevel Modifier settings

CUSTOM PROFILE

Pick Separate Object as a Profile for Bevel

Profile Object should be an edges-only mesh or curve object, with start in 0,0 in X,Y local space. straight line with start at 0,0 and end at 1,1 will make straight angle corner.

Edit Profile Object to get different Bevel shape

RIM RESOLUTION & RIM DENSITY

adjust Rim Resolution and Density

On start, Rim Density is set x1 from the Radius value

CHAMFER / MERGE OFFSET

Chamfer Offset - multiplier of radius value to offset geometry from intersecting edges

Merge Offset - multiplier of radius multiplied by chamfer offset to merge vertices nearby

BREAK ANGLE

Allows to detect angles by angle and keep them sharp

DEBUG RIM

RIM RELAX

If Rim has self-intersections, try to set Rim Relax Iterations to 10 or 20 or even more until you get rid of self-intersections

RIM SUBD

If you got weird openings or intersections on the sharp corners, try to set Rim Extra Subd Level to 1 or 2

SHADING (Blender 4.5 only)

INHERIT NORMALS 

Transfer Custom Normals from original objects

BLEND FACTOR 

Adjust how strong initial geometry normals affect the bevel

MATERIALS

OVERRIDE BEVEL MATERIAL 

By Default Boolean Result inherits materials from Boolean Target and Boolean Tool. But it is possible to assign material for Bevel geometry Separately

VARIABLE RADIUS

Variable Radius allows to control Bevel Width Scale with separate mesh object through Distance Proximity

Create a new object and pick it in Variable Radius menu (can be simple plane) and set distance and scale for Bevel Width

DELETE ISLAND

Delete Islands allows to pick and delete separate mesh parts after boolean

FREEZE

"Allow Bake" Toggle turns on Simulation inside modifier. When turned on, allows to Bake modifier result in Cache, through the Physics Tab in Object Properties

When Baked, Boolean is not recalculating in live-mode, and transforms (Rotation, Moving, Scale) of Objects are faster
To turn back Boolean Processing, delete Cache

To turn on "Allow Bake" On all modifiers in stack, on multiple selected Objects - use buttons on Addon Panel